Inside our facilities
From measured raw-material preparation and mould production to physical, mechanical, metallurgical and chemical testing, our facilities support controlled exothermic-welding manufacturing from start to finish.
Each stage serves a specific purpose—from proportion control and mould accuracy to evidence-based evaluation—giving technical teams a clearer view of how products are prepared and checked.
Manufacturing operations
Each operation has a clear purpose: control heat, measure ingredients, form cores accurately and dry components consistently. Together, they create a more repeatable production workflow.
Controlled thermal preparation
A continuously rotating, high-temperature kiln supports uniform heating and material preparation. Controlled movement through the chamber helps maintain repeatable thermal conditions for thermite-welding production.
Measured formulation control
Automated weighing measures and dispenses aluminium powder, iron oxide and other specified constituents in controlled proportions—supporting consistent weld-metal batches and dependable reaction performance.
Eight-channel mould production
The CO₂-purged core-making system produces dry mould cores across eight channels, with a stated capacity of up to 1,000 pairs per day for efficient, repeatable rail and metalwork production.
Conveyorised oven control
A fully automated slat-conveyor oven provides controlled baking for dry moulds, Single Shot Crucibles and Multi Shot Crucibles, with a stated daily capacity of up to 1,000 units.
Four layers of quality control
Quality is evaluated through complementary disciplines—so a connection can be reviewed for visible condition, mechanical performance, internal structure and material chemistry.
Physical testing
Non-destructive inspection helps identify irregularities before a welded connection moves forward.
High-frequency sound waves help detect internal flaws or irregularities in thermite-welded rail and metal connections.
Magnetic inspection helps reveal surface and near-surface cracks that can affect the structural integrity of a welded area.
Mechanical testing
Mechanical tests provide measurable evidence of material hardness and joint strength under demanding loads.
A 3,000 kg test force measures material hardness to support quality assurance and performance evaluation.
A minimum 200-tonne capacity evaluates the strength and stability of thermite-welded rail joints under transverse loading.
Metallurgical testing
Metallurgical analysis examines what the weld contains and how its internal structure has formed.
Elemental analysis verifies the chemical composition and consistency of metal used in rail and industrial welding applications.
Magnified inspection assesses microstructure, grain size, grain boundaries and visible defects within a prepared weld sample.
Chemical testing
Dedicated laboratory equipment supports accurate material analysis, controlled heating and clean sample preparation.
High-temperature combustion analysis measures carbon and sulphur content for material-quality assessment.
A water distillation plant, muffle furnace, hot-air oven, hot plates and laboratory glassware support repeatable analytical work.
Precision testing tools
The laboratory combines load, hardness, composition, microscopy and controlled-heating equipment to support informed quality decisions.
01
Mechanical strength · 200 T minimum
02
Material hardness · 3,000 kg
03
Elemental composition analysis
04
Weld microstructure examination
05
Chemical composition control
06
High-purity laboratory water
07
Controlled high-temperature heating
Semi-automatic machine shop
Machining, forming, heat-processing and finishing equipment give the team the flexibility to prepare components, maintain tooling and support varied manufacturing requirements.
Equipment for accurate shaping, drilling, turning and finishing of production components.
Workshop systems used to form, prepare and process metal parts across varied production requirements.
Supporting equipment for particle separation, surface refinement, polishing and controlled drying.
Manufacturing footprint
Our manufacturing presence across Maharashtra and Gujarat supports production coordination and supply from India to project teams worldwide.
165 & 164/2, Nana Patil Road, Village Hamrapur, Tal. Wada, Dist. Palghar – 421303, India
Shed No. 1, Bidco, Bharwad Pada, Near Spenta Company, Navali, Palghar – 401404, Maharashtra, India
Shed-1, GIDC-1, Udyog Nagar, Jamnagar – 361004, Gujarat, India
Facility FAQs
A concise technical overview for buyers, consultants and project engineers evaluating an exothermic-welding manufacturing partner.
The facility set described on this page includes rotary-kiln processing, automatic weigh batching, CO₂ core making, conveyorised drying, semi-automatic machining and dedicated physical, mechanical, metallurgical and chemical testing.
Automatic weigh batching measures and dispenses specified constituents in controlled proportions. This helps maintain repeatable formulation and reaction behaviour from batch to batch.
Mechanical evaluation includes a Brinell hardness machine with a 3,000 kg test force and a transverse testing machine with a minimum capacity of 200 tonnes.
Digital ultrasonic flaw detection helps identify internal irregularities, while magnetic crack detection is used to identify surface and near-surface discontinuities.
Spectrometer analysis evaluates elemental composition, while microscope examination reviews weld microstructure, grain characteristics and visible defects in prepared samples.
Yes. Share the conductor sizes, connection type, quantity and project location, and the team can recommend suitable weld metal, graphite moulds and field accessories.
Talk to our technical team
Share your application, conductor sizes, joint type and project location. We will help you identify the relevant weld metal, graphite moulds, accessories and technical information.
