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Amiable · AURAWELD® graphite mould library

Exothermic Weld Common Joints

Explore standard graphite mould configurations for permanent cable, rod, bar and metal-surface connections.

Explore joint families

Engineered connection geometries

Graphite Mould Joints for Permanent Electrical Connections.

Amiable Impex manufactures AURAWELD® exothermic welding powder, precision graphite moulds and field accessories for reliable grounding and bonding connections.

Common exothermic weld joints are organised by the conductors being connected. Cable-to-cable, cable-to-ground-rod, cable-to-bar, cable-to-surface, bar-to-bar and bar-to-ground-rod moulds support straight, tee and cross geometries across electrical, structural and infrastructure projects.

AURAWELD exothermic weld common joint configurations for cable, rod, bar and surface connections
16 configurationsSix conductor families. One clear selection library.
  • CCCable To Cable
  • CRCable To Ground Rod
  • CBCable To Bar
  • CSCable To Surface
  • BBBar To Bar
  • BRBar To Ground Rod

Common graphite mould configurations

Select the Required Exothermic Weld Joint.

Choose a conductor family to compare its standard joint geometries and mould references.

CC Series

Cable To Cable Joints

Permanent copper conductor connections for straight runs, branches and crossing conductors.

  • CC-1 Straight Joint exothermic weld joint CC-1

    Cable To Cable

    Straight Joint

    A straight-through cable splice for permanent electrical continuity.
  • CC-2 TEE / T Joint exothermic weld joint CC-2

    Cable To Cable

    TEE / T Joint

    A branch connection from one copper cable to another conductor run.
  • CC-4 X Joint exothermic weld joint CC-4

    Cable To Cable

    X Joint

    A full-cross connection for intersecting copper conductors.

Where common joints are used

Connection Families for Critical Infrastructure.

The correct joint geometry helps maintain dependable electrical continuity across grounding, power, rail, telecommunications and structural-bonding systems.

Earthing & Grounding

Cable-to-rod and bar-to-rod joints create permanent paths to grounding electrodes.

Power Distribution

Cable-to-bar and bar-to-bar joints support reliable current transfer in electrical assemblies.

Structural Bonding

Cable-to-surface joints bond grounding conductors to steel or copper structures.

Rail & Signalling

Specified cable connections support electrical continuity in railway infrastructure.

Telecommunications

Grounding and bonding joints protect towers and communication equipment.

Corrosion Protection

Permanent welded connections support selected pipeline and cathodic-protection systems.

Specify the mould correctly

Four Details Lead to the Right Joint System.

For an accurate mould and weld-charge recommendation, share the connection details before ordering.

Request a recommendation
  1. 01

    Conductor Materials

    Identify whether each component is cable, bar, rod, steel or copper surface.

  2. 02

    Exact Dimensions

    Provide cable area or diameter, bar size and rod diameter.

  3. 03

    Joint Geometry

    Confirm whether the layout is straight, tee, full cross or half cross.

  4. 04

    Project Quantity

    Share the number of connections and installation location for supply planning.

Common joint selection answers

Quick Technical Guidance.

01

What are exothermic weld common joints?

Exothermic weld common joints are standard conductor configurations formed inside a purpose-designed graphite mould. They include cable-to-cable, cable-to-ground-rod, cable-to-bar, cable-to-surface, bar-to-bar and bar-to-ground-rod connections.

02

How is the correct graphite mould selected?

Selection begins with the conductor materials, conductor dimensions, required joint geometry and installation orientation. These details determine the mould family, mould code and matching weld-metal charge.

03

Can one graphite mould be used for every joint type?

No. The mould cavity is engineered for a defined conductor combination and joint geometry. The specified mould and weld charge should be used for each connection.

04

Which details should be shared for a joint recommendation?

Share both conductor materials, their sizes, the required straight, tee or cross arrangement, project quantity and installation conditions. This allows the mould and weld-metal system to be matched correctly.

Need a non-standard connection?

Share the Conductors. We’ll Help Match the Mould.

Send the conductor types, dimensions, joint orientation and expected quantity for an application-specific recommendation.

Start a conversation

Request A Quote

Tell us what you are connecting. Our team will help identify the right weld metal, graphite mould and accessories.

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